Industrial connectors simply serve as a bridge. However, in some electronic devices, industrial connectors play a crucial role. But how should we choose such an important industrial connector?
Today, LED connector experts will explain what factors to consider when selecting an industrial connector.
So, what factors should we consider? Here are some key aspects:
Temperature, humidity, and other environmental conditions depend on the location where the electrical connector is placed. Therefore, the location and expected environment must be considered. Other relevant factors include the shelf life and applicable storage conditions. Environmental specifications should also cover shock and vibration requirements, including those related to shipping, as well as production conditions such as soldering temperature and duration. Connector manufacturers note that the highest temperature typically occurs around the area where the connector conducts continuous current.
Connector manufacturers may use specifications from about 25 testing agencies as the basis for full or partial testing of their connectors. It is essential to apply the appropriate test specifications for specific applications, including internationally recognized standards.
The first consideration is determining what needs to be connected and where it will be used, as this dictates the type of industrial connector required. The location of use (indoor, outdoor, corrosive environments, etc.) will influence whether enhanced sealing or an additional shielding housing is needed. The connector type determines the termination method and the number of conductive terminals required, which also involves considerations related to terminal technology.
When selecting an electrical connector, the product's electrical requirements must be considered. Questions such as voltage and current ratings, whether the connector can perform well under these electrical conditions, and other electrical factors must be addressed. Additional electrical considerations include resistance, allowable resistance variation, voltage drop, maximum current, maximum voltage, inrush current, characteristic impedance, VSWR (voltage standing wave ratio), insertion loss, and EMI shielding efficiency.
The operating environment—temperature, humidity, and other conditions—affects the performance of industrial connectors. Therefore, environmental requirements must be carefully evaluated. Ordinary connectors exposed to open air and prolonged sunlight can degrade, losing their original properties or even causing adverse effects. Hence, when selecting an industrial connector, the installation environment (e.g., soldering temperature) must be considered.
Different application environments—some extremely harsh—require specific connector specifications to ensure proper functionality.
Determine the Number and Specifications of Wires Needed
This seemingly minor issue determines which connector housing (insert) is suitable. In practice, there are hundreds of housing options. The choice depends on installation space and voltage requirements.
Handling Different Functions of the Same Connector
If a panel requires four sockets—one for high current and the others for low current—misconfiguration could damage expensive equipment.
Solution: Order the same housing layout with different keying angles to prevent incorrect plug-socket pairing.
Consider the Socket Type
Key words: # industrail connector, #push-pull circular connector, #Lemo connector , #Fischer connector
Wall-mounted sockets are suitable for installations passing through walls.
Box or panel sockets save space and are used when no additional accessories are needed.
Straight plugs are commonly used, but in special cases, right-angle plugs (entering the equipment at a 90-degree angle) may be required.
Rear Accessory Selection for Plugs
LED connectors advise that when selecting a connector, the choice of rear accessories—whether for straight or right-angle plugs—includes integrated or separate options. Integrated accessories offer higher strength, while separate ones allow quick inspection of solder joints.
Industrial connectors simply serve as a bridge. However, in some electronic devices, industrial connectors play a crucial role. But how should we choose such an important industrial connector?
Today, LED connector experts will explain what factors to consider when selecting an industrial connector.
So, what factors should we consider? Here are some key aspects:
Temperature, humidity, and other environmental conditions depend on the location where the electrical connector is placed. Therefore, the location and expected environment must be considered. Other relevant factors include the shelf life and applicable storage conditions. Environmental specifications should also cover shock and vibration requirements, including those related to shipping, as well as production conditions such as soldering temperature and duration. Connector manufacturers note that the highest temperature typically occurs around the area where the connector conducts continuous current.
Connector manufacturers may use specifications from about 25 testing agencies as the basis for full or partial testing of their connectors. It is essential to apply the appropriate test specifications for specific applications, including internationally recognized standards.
The first consideration is determining what needs to be connected and where it will be used, as this dictates the type of industrial connector required. The location of use (indoor, outdoor, corrosive environments, etc.) will influence whether enhanced sealing or an additional shielding housing is needed. The connector type determines the termination method and the number of conductive terminals required, which also involves considerations related to terminal technology.
When selecting an electrical connector, the product's electrical requirements must be considered. Questions such as voltage and current ratings, whether the connector can perform well under these electrical conditions, and other electrical factors must be addressed. Additional electrical considerations include resistance, allowable resistance variation, voltage drop, maximum current, maximum voltage, inrush current, characteristic impedance, VSWR (voltage standing wave ratio), insertion loss, and EMI shielding efficiency.
The operating environment—temperature, humidity, and other conditions—affects the performance of industrial connectors. Therefore, environmental requirements must be carefully evaluated. Ordinary connectors exposed to open air and prolonged sunlight can degrade, losing their original properties or even causing adverse effects. Hence, when selecting an industrial connector, the installation environment (e.g., soldering temperature) must be considered.
Different application environments—some extremely harsh—require specific connector specifications to ensure proper functionality.
Determine the Number and Specifications of Wires Needed
This seemingly minor issue determines which connector housing (insert) is suitable. In practice, there are hundreds of housing options. The choice depends on installation space and voltage requirements.
Handling Different Functions of the Same Connector
If a panel requires four sockets—one for high current and the others for low current—misconfiguration could damage expensive equipment.
Solution: Order the same housing layout with different keying angles to prevent incorrect plug-socket pairing.
Consider the Socket Type
Key words: # industrail connector, #push-pull circular connector, #Lemo connector , #Fischer connector
Wall-mounted sockets are suitable for installations passing through walls.
Box or panel sockets save space and are used when no additional accessories are needed.
Straight plugs are commonly used, but in special cases, right-angle plugs (entering the equipment at a 90-degree angle) may be required.
Rear Accessory Selection for Plugs
LED connectors advise that when selecting a connector, the choice of rear accessories—whether for straight or right-angle plugs—includes integrated or separate options. Integrated accessories offer higher strength, while separate ones allow quick inspection of solder joints.
